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How One Team Built Automated LLM Evaluation That Catches 92% of Hallucinations

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A development team shipping a RAG-based customer support assistant discovered a critical gap in their testing process after over 500 users received hallucinated responses in production, including fabricated policies and competitor documentation. Their original evaluation method consisted of manually reviewing just five sample questions with no automated checks in place. Following a post-mortem, the team built a production-grade LLM evaluation pipeline integrating domain-specific judges, CI/CD regression detection, and a versioned golden dataset. The system employs a judge ensemble assessing faithfulness, instruction following, JSON schema validity, safety, and domain accuracy, catching 92% of hallucinations before deployment. The team shared their open-source framework and implementation details on DEV Community to help others move beyond informal 'looks good to me' testing.

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