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Developer's AI-Generated SQL Query Locked Production Table for 11 Minutes

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A software developer experienced a major production outage after deploying an AI-generated SQL migration query that caused a full table scan and write lock on a 40-million-row orders table, taking down checkout services for over 11 minutes. The query had passed correctness checks on a small test database, but the evaluation pipeline never assessed execution cost or query plan behavior at production data volumes. The developer has since rebuilt the evaluation workflow into three gates: correctness verification, execution plan analysis for dangerous operations like sequential scans, and testing against a data-distribution fixture that mirrors production scale. A reusable Python script now automatically rejects SQL queries flagged with risky execution patterns before they reach staging. The incident highlights that validating AI-generated SQL for syntactic and logical correctness alone is insufficient without also evaluating performance under realistic data conditions.

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