AUTOSAR Zero-Heap Design Achieves Full FFI Between QM and ASIL-D Domains

Engineers validated Freedom From Interference (FFI) between Quality Managed (QM) and ASIL-D software domains on a Classic AUTOSAR R22-11 platform using a zero-heap, static-allocation architecture. Spatial and temporal isolation were enforced through MPU regions and OS-level execution budgets, while all cryptographic operations were routed through a dedicated Evita Full HSM acting as a safety guardian. A Hardware-in-the-Loop validation campaign on dSPACE SCALEXIO conducted over 1,000 fault injection tests — including pointer corruption, stack overflow, and MPU violation attempts — with 100% containment and no ASIL-D data corruption. The measured safe-state transition time came in at 8.7 microseconds, comfortably within the 10-microsecond FTTI requirement. The architecture was confirmed to meet full FFI requirements per ISO 26262-6 Annex D, covering memory, timing, and data exchange isolation, and is considered ready for an ASIL-D product audit.
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